WEBApr 1, 2015 · The Bayer process is known as extracting alumina from bauxite ore (Sonthalia et al., 2013, Xiao et al., 2007a, Xiao et al., 2007b). In this process, bauxite is mixed with lime and concentrated caustic soda solution at high temperature to dissolve alumina in caustic liquor.
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WEBAbstract. The term «bauxite» was introduced by Berthier (1821) and refers to rock samples belonging to the laterite type. Lateritic bauxites have been studied by many, mainly by prospection and exploration geologists, and by geologists, soil scientists and geomorphologists interested in the mechanisms of bauxite formation and evolution.
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WEBMay 25, 2018 · Clays are types of the lowgrade aluminum ores, they're also well abundant which make them a potential substitutes for Bauxite. In this work, lime soda sinter process was adopted for extracting ...
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WEBMar 29, 2016 · The modified processes including Bayer process with dressing, lime Bayer process, and Bayersintering combined process have been applied successfully in dealing with Chinese middle/low grade bauxite widely used in Shanxi, Henan, Shandong, and Guizhou (Table 1). The Bayer process with dressing is dedied to resolve the problem .
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WEBThe Bayer process: How alumina is produced from bauxite. The Bayer process is carried out in four steps. First, after the bauxite is crushed, washed and dried, it is dissolved with caustic soda at high temperatures. Next, the mixture is filtered to remove the impurities, called "red mud," which is properly discarded. The remaining alumina ...
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WEBThe elimination of lime during bauxite digestion enabled the valueadded utilization of titanium components in the RM. This method allows for the production of typical RM ... The chemical compositions of the RM, which is derived from a limefree Bayer process in Shandong province, China, are presented in Table 1. The Xray diffraction ...
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WEBFor this reason, we propose to treat highsilica bauxite ores using a nonlime Bayer digestion system,, ... During the dealkalization process, lime was added to a red mud slurry at about 95 °C and first reacts with alumina in solution to form hydrogarnet or tricalcium aluminate. Then, lime reacts with DSP to release soda, alumina, and ...
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WEBMay 1, 2014 · The suitable conditions for digestion of lime Bayer process is as follows: lime amount is 10% to bauxite, proportioning molar ratio is, spent liquor's caustic soda mass concentration is ...
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WEBMar 28, 2020 · The Bayer Process is the dominant industrial method to produce alumina from bauxite ore. Due to the generation of large amounts of Bauxite Residue (red mud), an alternative method, called the Pedersen Process, is of our interest. This process makes use of a combination of pyrometallurgical and hydrometallurgical techniques in order to .
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WEBThe Bayer Process is the most commonly used method of obtaining alumina from bauxite, and is explored in detail here. The key input materials are the ores bauxite gibbsite, boehmite, or diaspore, caustic soda, and calcined lime. The global average consumption of these inputs is as follows: Raw Material. kg per tonne of alumina. Bauxite. ~ 3,000.
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WEBFeb 8, 2021 · This method is suitable for refining bauxite ores with a high Al 2 O 3 /SiO 2 ratio between 7 and 10 [30]. To produce aluminum by the Bayer process, the bauxite was first milled and then mixed with water, lime and caustic soda to digest the bauxite components at high temperature and pressure, as shown in Fig. 1. It should be noted .
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WEBJan 1, 2010 · It is an intermediate one. As Chapman and Roberts [13] argue, since it is a process in which the fuel use is inversely proportional to ore grade, it is most appropriately included in the concentration stage (process → in Fig. 2). The Bayer process starts with finely ground bauxite, which is mixed with lime (to control phosphorus ...
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WEBJul 28, 2019 · The results show that 3CaO·2SiO2, and 2CaO·SiO2, are primarily formed in the sintering process when diasporic bauxite is sintered at soda ratio Na2O/(Al2O3 +Fe2O3) of 1 and lime ratio CaO/SiO2 ...
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WEBFeb 3, 2024 · The raw material used to produce alumina is bauxite, a mixture of iron, silicon and titanium oxides, and aluminum hydroxide. It can also be considered a source of other metals, such as scandium, vanadium, and gallium [].The Bayer process leaches bauxite with sodium hydroxide and produces alumina [].The bauxite is crushed and sent to .
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WEBJan 1, 2016 · The Bayer process for alumina production generates more than 160 million tons of bauxite residue annually. The current global stockpiles of bauxite residue have reached more than 4 billion tons ...
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WEBThe hydrogen reduction of bauxite residue lime pellets at elevated temperatures was carried out to recover iron and alumina from the bauxite residue in a new process route. Prior to the H2 reduction, oxide pellets were initially prepared via the.
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WEBFeb 12, 2017 · In this process, bauxite is smelted and reduced, which yields pig iron and a calcium aluminate slag. Alumina is further produced from the slag through a hydrometallurgical process. In the present study, different bauxites with different chemical compositions are smelted with lime and reduced by coke.
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WEBFeb 11, 2019 · Lime is an essential reagent required in various process steps of the Bayer process, in which bauxite ore is converted into alumina (Whittington et al. 1997), as illustrated in Fig. 1.
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WEBJan 1, 2002 · Download Citation | Digestion of diasporic bauxite with mass ratio of Al 2O 3/SiO 2 NO greater than 7 by Bayer process with an excessive addition of lime | It is usually believed that digestion of ...
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WEBDec 1, 2019 · The lime Bayer process cannot effectively reduce the scale, and cannot treat lowgrade bauxite with A/S<5 [18]. The roastâˆ'leach process has attracted more and more attention in recent years. This process can be described as the decomposition of kaolinite by roasting process, and formation of soluble silicon oxide and insoluble aluminum oxide.
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WEBMay 5, 2016 · Different ways for alkaline recovery of aluminum from bauxite residue are considered from the literature and examined in experiments. The advantages and disadvantages of a hightemperature digestion via Bayer process and sodalime sintering process are elaborated and compared. As a hybrid process, bauxite residue .
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WEBThe ultimate product of calcination is the most stable phase of alumina, corundum or alumina. This is, however, not desirable for smelting, because alumina is slow to dissolve in the bath (refer to Section 24). For the formation of Smelting Grade Alumina (SGA), calcination is carried out at around 950°C.
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WEBFeb 1, 2023 · The hydrogen reduction of bauxite residue lime pellets at elevated temperatures was carried out to recover iron and alumina from the bauxite residue in a new process route. ... The hydrothermal hydrogen reduction process for treating highiron bauxite residue (red mud) was investigated, and the optimum conditions of alumina .
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WEBNov 1, 2012 · For the highsilicon bauxite, more extreme reaction conditions are required during the digestion process, and the appropriate dosage of reactive lime is essential in the digestion process to ...
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WEBMay 20, 2023 · The flotationBayer process has been widely applied in the alumina refineries, but it introduces large amounts of hazardous organic reagents and produces tailings totaling of about 25% of the initial bauxite ores in weight. 25,26 The lime Bayer process has been also employed to process a portion of highsilica bauxite, but it .
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WEBMar 1, 2022 · Bauxite residue is the industrial solid waste discharged from the production of alumina by bauxite, which contains a certain amount of ferric oxide in a reddishbrown color, so it is also called "red mud", and is a typical nonferrous metallurgical solid waste (Wang et al. 2018; Xue et al. 2022).The varieties of bauxite residue depend on the .
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WEBOct 12, 2020 · The primary purpose of this study was to experimentally validate the possibility of using hazardous red mud (RM) from bauxite ore treatment and clay slate mining wastes (SW)—scraps of slabs and polishing sludge—as the main raw components in composites with poorly burned limestone as lime production wastes (LPW) here used .
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WEBJun 24, 2019 · The principal components of bauxite ores are aluminum, iron, and siliconbearing minerals. In the Bayer process for recovery of alumina from bauxite,1 aluminum is dissolved into hot alkaline solution whilst iron is relatively insoluble. "Reactive silica" in the form of silie minerals, such as kaolinite, typically dissolves and reprecipitates as .
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WEBMar 30, 2016 · Bauxite ore is the main raw material for aluminum production, it is converted into alumina (Al2O3) to obtain a proper charge material for aluminum production in HallHeroult process. Bayer process is the main commercial alumina production method in which bauxite ore is first digested by NaOH at moderate hydrothermal conditions, .
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